40 Ford Chop No Bondo, No Lead, No Bull!

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The cuts were made in a fashion to simplify fitting, welding, and metal finishing.



With all the pieces clamped & tack welded, you can see the overall shape retains its integrity.



Some stretching was required across the nose, rendering a SWEET fit with the windshield frame.



The Tumblehome angle created a small problem that was easily corrected.





The cross weld is a ½” above the belt line.





Corners and cross weld metal finished






We clipped the drip rails and gently flared the roof 3/16” for drainage.



We also set the door gap at 3/16”.









Here’s that split window we talked about earlier in the post.




We did a number of things in preparation for chopping:
1. Built A Post/Cross Member incorporating hidden hinges
2. Installed Rotary Latches
3. Closed the Cowl
4. Installed structure and floor pans
5. Installed Firewall
6. Hand formed and installed cab corners

Enjoyed the time,

Wiz  

Nice work!!